Small Tape Casting Machine

Small Tape Casting Machine

Details
The laboratory small tape casting machine is an experimental equipment for preparing polymer film materials. It uses the oven method or vacuum method to prepare materials. It has the characteristics of high efficiency, flexibility and precision. It is widely used in materials science, optoelectronics, biomedicine and other fields.
Category
Tape Casting Machine
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Description
Technical Parameters

The laboratory small tape casting machine is an experimental equipment for preparing polymer film materials. It uses the oven method or vacuum method to prepare materials. It has the characteristics of high efficiency, flexibility and precision. It is widely used in materials science, optoelectronics, biomedicine and other fields.

 

The laboratory small-scale casting machine is mainly composed of three parts: feeding system, casting system and winding system. Among them, the feeding system includes components such as hopper, barrel and feeding pump, which are used to add polymer raw materials; the casting system includes components such as casting head, casting plate and heating system, which are used to prepare polymer film; the winding system includes components such as winding shaft and winding mechanism, which are used to wind up polymer film.

 

Technical Parameters

 

Technical Parameters

Experimental Production Integrated Machine ZSJQ-400

Equipment Specifications

(Customizable Length)

9650*660*2010(Length*Width*Height)

(Customizable Length)

PET Carrier Tape

PET Film Tape (Single-sided Silicon Treatment)

Width:350mm

Thickness:100-188μm

Roller Surface Length

400mm

Casting Slurry

Customers Can Customize the Solution Suitable for Casting

Viscosity:500-40000CPS

Solid Ingredients 60%-70%

Casting Thickness

5-1200μm

Mechanical Speed

0.02-5M/min

Casting Width

300mm,(Customizable)

Power Supply

380V, 50HZ, Three-phase Five-wire

Compressed Air

0.6Mpa

Paint Color

Designated by Our Company

Drive Direction

The Relative Film Belt Forward Direction is On The Left

Explosion-proof Method

Safety-enhanced, Air-purified Explosion-proof Area and Multi-point Protection

Spindle Accuracy

Within 2μm

Slurry Supply System

PID, Photoelectric Sensor Control, Fully Automatic Slurry Supply, Accuracy: ±0.05mm Round Shaft Comma Scraper

Laser Displacement Photoelectric Sensor Controls Liquid Level Dosage and Height

Casting Scraper Lifting Accuracy

Within 1μm

Dry Area(Customizable Temperature Zones)

Zone 1 4m floor heating + hot air supply system

Zone 2 2m floor heating + hot air supply system

Zone 3 2m floor heating + hot air supply system

(Customizable Temperature Zones)

Soleplate Temperature Control

Room Temperature ~ 120℃ (±0.1℃), (Temperature Can Be Set Separately if There Are Special Requirements)

Control Panel

Fully Automatic Computer Touch Screen System, PLC Control, HMT Human-Machine Interface: Can Program and Control the Screen

Tension Control

Servo Motor Controls the Tension and Corrects the Base Belt Operation, Making it Smooth and Without Fluctuations

Casting Accuracy

Thickness Within ±2.0%

Scope of Application

Ceramic Film Casting, Polymer Film Casting, Medical Filter Membrane Casting, Food Adhesive Film Casting, Wave Absorbing Materials, Organic Polymer Film Casting, Magnetic Material Film Casting, Fuel Cell Proton Membrane

 

How To Use

 

 

1. Preparation

①Check whether the equipment is damaged or loose to ensure that the equipment is in normal condition.

②Select appropriate polymer raw materials according to the properties and requirements of the polymer film to be prepared.

③Clean the inside and outside of the equipment to ensure that the equipment is clean and hygienic

 

2. Procedure

①Add the selected polymer raw materials into the hopper and transport the raw materials to the casting head through the feeding pump.

②Adjust the distance between the casting head and the casting plate according to the properties and requirements of the polymer raw materials to ensure that the polymer raw materials can flow evenly.

③ Turn on the heating system to heat the equipment to the appropriate temperature so that the polymer raw materials can flow and form a film.

④ Turn on the feed pump and winding mechanism to make the polymer raw material flow out from the casting head, pass through the casting plate to form a film, and be wound up by the winding mechanism.

⑤When the polymer film is prepared, turn off the feed pump and heating system, stop casting, and remove the polymer film from the winding shaft.

 

Why choose us?

  • Our Tape Casting Machine products have been well-received by customers worldwide.
  • The research of brand positioning gives us more enlightenment and reference to promote the development of our brand positioning.
  • Count on us for top-of-the-line Tape Casting Machine products at competitive prices.
  • Our products are competitively priced while maintaining high-quality standards.
  • We are a Chinese factory specializing in high-quality Tape Casting Machine products.
  • In order to improve the quality of our Small Tape Casting Machine, we implement the veto system of product quality in our company, and enrich and improve the quality inspection team.
  • You can rely on our Tape Casting Machine products for outstanding performance and durability.
  • We believe in the power of innovation and creativity to drive progress and growth in our industry.
  • We are committed to delivering top-notch Tape Casting Machine products to our customers.
  • We continue to strengthen the construction of environmental protection systems, improve environmental management capabilities, and increase investment in environmental protection.

Introducing the Small Tape Casting Machine, a revolutionary tool in the manufacturing industry. This state-of-the-art machine is designed to streamline the process of tape casting, making it more efficient and cost-effective for manufacturers.

 

**1. High Performance:** The Small Tape Casting Machine is equipped with advanced technology that ensures high performance and consistent results. It can handle a wide range of materials and produce tapes of varying thickness with precision and accuracy.

 

**2. User-Friendly Design:** With its user-friendly design, this machine is easy to operate and requires minimal training for operators. The intuitive interface allows users to quickly set up the machine and start production without any hassle.

 

**3. Compact Size:** The Small Tape Casting Machine is compact in size, making it suitable for small manufacturing facilities with limited space. Despite its small footprint, this machine is capable of meeting the production needs of a variety of industries.

 

**4. Versatile Applications:** This machine is ideal for producing tapes for various applications, including electronics, ceramics, and energy storage devices. From thin films to thick coatings, the Small Tape Casting Machine can handle a wide range of materials and produce tapes with superior quality.

 

**5. Cost-Effective Solution:** By streamlining the tape casting process and reducing material waste, this machine offers a cost-effective solution for manufacturers looking to optimize their production processes. Its efficiency and reliability translate to cost savings in the long run.

 

**6. Reliable Performance:** With its robust construction and high-quality components, the Small Tape Casting Machine is built to last. Manufacturers can rely on this machine to deliver consistent performance and quality output, helping them meet their production goals and deadlines.

 

**7. Customizable Options:** The Small Tape Casting Machine can be customized to meet the specific needs of individual manufacturers. From special features to tailored configurations, this machine can be tailored to suit various production requirements and preferences.

 

**8. Excellent Customer Support:** Our team of experienced professionals is committed to providing excellent customer support and technical assistance to ensure that our clients get the most out of their investment in the Small Tape Casting Machine.

 

In conclusion, the Small Tape Casting Machine is a game-changer in the manufacturing industry, offering high performance, efficiency, and versatility in a compact and cost-effective package. With its user-friendly design, versatile applications, and customizable options, this machine is poised to revolutionize the way manufacturers produce tapes for various industries. Choose the Small Tape Casting Machine for reliable performance and excellent results.

 

 

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